A merrow border creates a thick, clean edge around your patch. It’s ideal for circular or rectangular shapes and offers a finished, professional look that resists fraying over time.
Hot cut borders are laser-sealed edges perfect for custom shapes and intricate designs. This method gives a crisp outline with no extra thread, keeping your patch lightweight and sleek.
For a flush finish, no border is best. It blends seamlessly into the fabric when sewn directly and suits minimalistic designs or patches intended for tight placement.
Our 3D embroidered patches use specialized foam filling beneath premium embroidery threads to create genuine dimensional effects that make your designs pop from any surface. Each patch combines traditional embroidery techniques with modern foam technology, delivering professional results that exceed standard flat patches. The raised texture adds visual depth and tactile appeal that customers notice immediately.
Professional craftsmanship meets cutting-edge materials in every patch we produce. Our skilled artisans work with precision stitching and quality control measures to ensure each patch maintains consistent dimensional height and thread density. From corporate logos to team emblems, these patches deliver the premium appearance your brand deserves while maintaining durability through repeated wear and washing cycles.
Submit your artwork, logo, or concept through our easy online system for immediate review and production planning.
Our skilled team creates your dimensional patches using premium foam filling and high-grade embroidery threads for perfect results.
Receive your finished 3D patches quickly with our expedited production schedule and reliable shipping methods nationwide.
We source premium foam padding and commercial-grade embroidery threads that maintain dimensional integrity through countless wear cycles and washing.
Our experienced artisans understand dimensional embroidery techniques that create consistent raised effects while preventing thread bunching or uneven surfaces.
Streamlined production processes and dedicated quality control teams ensure your patches arrive on schedule without compromising attention to detail.
Small custom orders and large production runs receive identical attention to detail, with pricing structures that accommodate every project size.
Professional design consultation helps optimize your artwork for dimensional embroidery, ensuring maximum visual impact and production feasibility.
Every patch undergoes rigorous inspection before shipping, with satisfaction guarantees that protect your investment in premium promotional materials.
3D embroidered patches typically measure 2-4mm thick due to foam padding beneath the embroidery threads, compared to 1-2mm for standard flat patches. The foam filling creates genuine dimensional height that makes logos and text appear raised from the background fabric. This thickness variation depends on design complexity and foam density requirements. The dimensional effect remains consistent across the entire patch surface for professional appearance.
We accept orders starting from just one patch up to thousands for large organizations and events. Small quantities allow for prototyping and personal projects, while bulk orders receive volume pricing discounts. Production timelines remain consistent regardless of order size, with the same quality standards applied to every patch. Our flexible minimums accommodate both individual customers and commercial clients.
Premium threads and durable foam backing materials resist shrinking, fading, and dimensional loss through repeated machine washing cycles. We recommend cold water washing and air drying for maximum longevity, though patches withstand normal laundry conditions. The dimensional foam maintains its shape and height even after multiple wash cycles. Proper care extends patch life significantly while preserving visual appeal.
Most logos and designs work well, but extremely small text or fine details may not translate perfectly with raised embroidery. Our design team can help you optimize your artwork for the best 3D effect. However, most custom orders are completed and shipped within a few business days. We offer fast turnaround times and nationwide shipping to ensure quick delivery.
Vector files in AI, EPS, or PDF formats produce the best dimensional embroidery results, with bold text and simple graphics translating most effectively. High contrast designs with defined edges create clear dimensional separation between raised and flat areas. Avoid intricate details smaller than 4mm, as foam padding requires adequate space for proper dimensional effects. Our design team provides artwork optimization consultation for maximum visual impact.
